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Engineering Bill of Material Management (Read 1315 times)
CCKEITH
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Engineering Bill of Material Management
05/06/09 at 11:10:34
 
I asked Lynn this question and she thought it would be a good one for the forum:
 
Can you tell me what mechanism(s) you as small manufacturers use to manage Engineering BOMS?
 
Our company is finding that our usual Excel spreadsheet EBOMS are not sufficient for us as we continue to grow.  We have researched Product Lifecycle Management software but find the cost to be over $30,000 initial cost with additional expensive yearly subscription fees.
 
Any information is appreciated.
 
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Charlene Keith
Hillco Technologies, Inc.
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Re: Engineering Bill of Material Management
Reply #1 - 05/06/09 at 11:18:18
 
Are you saying that you differentiate between Manufacturing Bills of materials and "Engineering" Bills of materials?  If so, what do you consider the difference to be?
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Mike Nessen
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CCKEITH
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Thanks, Lynn and
Allen and Lori!

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Re: Engineering Bill of Material Management
Reply #2 - 05/06/09 at 11:31:45
 
We build large assemblies in batch production runs for different models of products.  Our product is an add-on to a large piece of farm equipment.  When the major manufacturers of the farm equipment have a planned model change, our engineers are working on the new design needed to match with the OE piece of equipment.  Our batch runs are set for months in advance and they need the current manufacturing bill of materials to manufacture the product.
 
Also, since our designs morph from year to year to match the OE product, sometimes our engineers also may need to make mid-year upgrades to the current production BOM for the next production run of that model.    
 
The separation of EBOM and MBOM is an important one for us so that Engineering and Manufacturing can function in their own environment and the process moves along.
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Charlene Keith
Hillco Technologies, Inc.
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CCKEITH
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Thanks, Lynn and
Allen and Lori!

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Re: Engineering Bill of Material Management
Reply #3 - 05/06/09 at 11:39:11
 
Mike - I realize I didn't answer your question.  
 
 
This is what our Engineers would like to track (in addition to the usual IN-A info):
Revision level.
Released condition (ie. hold, current, interchangeable ect.)
Changed by  
Date Changed
Notes  
An item to denote routing preferences (ie. weld before machine, break, ect.)
 
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Charlene Keith
Hillco Technologies, Inc.
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Re: Engineering Bill of Material Management
Reply #4 - 05/06/09 at 11:46:29
 
Hmmm........
Well, being in the predicament as I am guessing most DBA/EVO users are, this type of control just doesn't seem possible within the software.  We don't have the same issues, although some marginally similar ones.   What we often do is try to figure out how to make the software work for our production and documentation processes.
 
In this case the only suggestion I can think of, off the top of my head, is that you control builds by essentially using different part numbers.  An example would be - your present build is item number aaaaa-a (the -a representing the revision), the next build could be entered into the system as aaaaa-b, etc.  Each one has its own contollable BOM, but with the same parent item number up front.  
 
Not sure if this would work for you or not.  It would require a lot of careful thought up front.  
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Mike Nessen
Sr. Engineer/IT Manager/Anything else I need to be
EVO-Erp Build (always the latest) Client/Server
Pervasive 2000i on NT4 Server 15 users
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CCKEITH
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Thanks, Lynn and
Allen and Lori!

Posts: 151
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Re: Engineering Bill of Material Management
Reply #5 - 05/06/09 at 11:57:12
 
The only problem I have with that is each part number can have only one revision level in the system.  So if Rev 1 is needed in Mfg and Rev 2 is needed in the new design and is yet to be released for production I have no place to store that info without interferring with the current production.
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Charlene Keith
Hillco Technologies, Inc.
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CCKEITH
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Thanks, Lynn and
Allen and Lori!

Posts: 151
Gender: female
Re: Engineering Bill of Material Management
Reply #6 - 05/06/09 at 12:00:09
 
To clarify, we are looking for an answer to the EBOM management that may or may not be accomplished through Evo.
 
Hoping to hear more feedback.
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Charlene Keith
Hillco Technologies, Inc.
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