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MRP Help and clarifications (Read 7547 times)
cmsk
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Re: MRP Help and clarifications
Reply #45 - 03/27/06 at 05:37:54
 
Quote from Tim Keating   on 03/24/06 at 12:11:54:
I'm concentrating on the Parent Part, (TP-MRP) because whatever is hanging that up is likely hanging up everything downstream.

The MR-G report shows balances that don't agree with IN-I so I would run SM-J-C, Master Level Reconciliation, on TP-MRP only and see what you get.

 
 
Ok, did that, and it deleted blank records from several files (BKICMSTR, BKICLOC, INVTXN).  I re-ran MRP, and still get the same results.
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Re: MRP Help and clarifications
Reply #46 - 03/27/06 at 08:06:49
 
Bring up IN-A for the Parent Part (TP-MRP).  Hit the Locations button, I'd like to see what is there.
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Re: MRP Help and clarifications
Reply #47 - 03/27/06 at 08:10:20
 
Looks like the same as the IN-I.  On hand 10, SO/BO 15.
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Re: MRP Help and clarifications
Reply #48 - 03/27/06 at 09:46:11
 
???  
 
I think the gene pool on this thread is getting too shallow.
 
Hopefully someone will jump in and show us what we're missing.
 
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Re: MRP Help and clarifications
Reply #49 - 03/27/06 at 10:59:48
 
Yeah, quite honestly I'm a little surprised that some of the IS guru's haven't chimed in here.
 
How about it gods of the application code world.  It appears that my "issue" has even stumped those who are familiar and confident with MRP.  In turn, this isn't instilling much confidence in yours truly.
 
Let's have some additional input on this.
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Re: MRP Help and clarifications
Reply #50 - 03/27/06 at 15:34:51
 
I tried looking at the PDF of reports but the link doesn't work anymore.  If you send it to me or post another link that works I will take a look.
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Re: MRP Help and clarifications
Reply #51 - 03/28/06 at 04:12:54
 
Quote from Lynn Pantic   on 03/27/06 at 15:34:51:
I tried looking at the PDF of reports but the link doesn't work anymore.  If you send it to me or post another link that works I will take a look.

 
 
Hmmm, so it doesn't !?!?  Rather odd, anyway, try this one:  
 
http://homepage.mac.com/asrai/.cv/asrai/Sites/.Public/DBA-Reports.pdf-zip.zip
 
Thanks Lynn...
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Re: MRP Help and clarifications
Reply #52 - 03/28/06 at 10:19:27
 
Page 13 of your printout tells the whole tale.  Because the MRP Beginning Balance is 15.00*** and the Sales Order is for 15.00, no action is required and no Work Orders suggested.
 
For laughs, you might try issuing another Sales Order for, like 8 parts and see what happens.
 
Check values in Maintain Database for TP-MRP part:
BKICMSTR File BKIC_PROD_UOH Field =  
BKICLOC File BKIC_LOC_UOH Field=
 
UT-K-E can be used to consolidate multiple locations and rebuild BKIC_LOC_UOH to single value.
 
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Re: MRP Help and clarifications
Reply #53 - 03/28/06 at 11:11:09
 
Quote from Tim Keating   on 03/28/06 at 10:19:27:
Page 13 of your printout tells the whole tale.  Because the MRP Beginning Balance is 15.00*** and the Sales Order is for 15.00, no action is required and no Work Orders suggested.

For laughs, you might try issuing another Sales Order for, like 8 parts and see what happens.

Check values in Maintain Database for TP-MRP part:
BKICMSTR File BKIC_PROD_UOH Field =
BKICLOC File BKIC_LOC_UOH Field=

UT-K-E can be used to consolidate multiple locations and rebuild BKIC_LOC_UOH to single value.


 
 
I guess the main question is, how did that MRP beginning balance end up at that value?  I don't even know what that is.  I'll try another SO and the other suggestions, but I'm not too familiar with the Maintain Database section of DBA.
 
Continued:
 
Okay, I was able to work through the Maintain DB areas and the fields in those files don't show anything much different than the reports show.  Again, I have no idea what that MRP beginning balance number is or how it was set to 15.00***.  
 
Issuing another SO did nothing except add another line to the TP-MRP report with the negative quantity of the new SO.
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« Last Edit: 03/28/06 at 12:21:36 by cmsk »  

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Re: MRP Help and clarifications
Reply #54 - 03/29/06 at 04:33:04
 
Quote from Tim Keating   on 03/28/06 at 10:19:27:

UT-K-E can be used to consolidate multiple locations and rebuild BKIC_LOC_UOH to single value.


 
 
I am not even slightly familiar with what this is or does.  I looked into it this morning, and from the Notice it presents, it seems like it's going to alter much more than I need.  Until I have a better understanding of what's happening with this utility, I'm not going to run it.
 
Still can't find any reference to the MRP beginning balance number...
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Re: MRP Help and clarifications
Reply #55 - 03/29/06 at 08:35:37
 
I'm going to stop posting here after this so someone else will hopefully jump in, but check this old thread anyway:
 
http://www.istechforum.com/cgi-bin/YaBB.pl?board=DBA_MFG;action=display;num=1080 938716;start
 
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Tim Keating
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Re: MRP Help and clarifications
Reply #56 - 03/29/06 at 10:40:14
 
Quote from Tim Keating   on 03/29/06 at 08:35:37:
I'm going to stop posting here after this so someone else will hopefully jump in, but check this old thread anyway:

http://www.istechforum.com/cgi-bin/YaBB.pl?board=DBA_MFG;action=display;num=1080 938716;start


 
 
Thanks again Tim, and yes I wish some others would get involved here.  
 
From the thread you linked, it appears to be a similar situation and I may need to run UT-K-E, but I still need to know what else this affects??
 
I also don't understand how a new item that I just generated and have basically  no transactions on, other than a simple SO, would be in error with multiple locations... makes me wonder about the status of the rest of my data.
 
I'm beginning to think that this whole MRP thing is going to be more headaches then I, or my staff, have time for or are willing to deal with.
 
Lynn, someone, how about some input here.
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« Last Edit: 03/29/06 at 11:47:38 by cmsk »  

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Re: MRP Help and clarifications
Reply #57 - 03/29/06 at 10:46:09
 
DBA cant count
 
Run consolidate to one location if thats all you have.
 
then try the mrp again
 
its really worth it when it works
 
 
are your leadtimes adding to to longer than expidite delay times ?
 
 
 
JW
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Re: MRP Help and clarifications
Reply #58 - 03/29/06 at 10:46:51
 
...oh and Tim and I already went down the Locations route (as shown a few posts back) and I'm not showing a discrepancy there (unlike the issue in the other thread)... same numbers as in IN-A.
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Re: MRP Help and clarifications
Reply #59 - 03/29/06 at 11:02:02
 
Quote from shadowcaster   on 03/29/06 at 10:46:09:
DBA cant count

Run consolidate to one location if thats all you have.

then try the mrp again

its really worth it when it works


are your leadtimes adding to to longer than expidite delay times ?



JW

 
I don't know or understand what the UT-K-E, consolidate does or affects... however, it doesn't appear that I need to run it,  as my item isn't showing in mulitple locations -- from locations in IN-A.
 
Not sure what you mean about the "lead times adding to longer than expidite delay times."  I wouldn't think so, but all of the details and numbers are in the PDF file that I posted.  In any event, this appears to be off the mark, as there are other anomalies going on here.
 
The item I created is a perfect and simple model of exactly how we have our products set up... only a bit simpler and more straight forward to monitor.  I just created it, have no transactions on it, other than a SO that should generate suggestions from MRP -- understanding it as I do.  I see that some have gotten MRP to work and have some faith in it, however with what I'm seeing on my end it's going to be a waste of time, as I can't even get a simple test to yield any results.
 
There's something wrong somewhere...
 
 
UPDATE FYI:  I just did some more research into Locations -- bottom line is we don't use them... never have.  We only have one, so I don't see how this is a locations issue, or how the consolidation will do anything.
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